1. Design or selection
In the popularity of sweaters, the version is very important. The trend style is always changing every year, which requires designers to have a keen fashion sense and design explosive styles that closely follow the trend. If you lack the ability of original design, you have to work hard on the selection of the version. If you go to the major clothing markets to have a look, there will be unexpected gains.
2. Write scary numbers and draw flowers
This is the most technical part of sweater production. A good shaoshu master is familiar with the production methods and processes of sweaters, and understands the properties, functional effects, and market prices of yarns. The appearance of the sweater, the effect of the sweater, the advantages and disadvantages of the operation, combined with the designer's creation or sample clothes to formulate the best sweater production and manufacturing process drawings.
3. Yarn preparation
After the yarn enters the factory, it is necessary to take samples to test the calibrated linear density, evenness, moisture regain and color fastness of the yarn. Wind the skein into a tube form to meet the needs of yarn unwinding in knitting production; remove the defects and impurities on the surface of the wool yarn, and wax the wool yarn to make it soft and smooth; according to the process requirements, twist and fold the wool yarn Treated to improve yarn fastness and increase wool fabric thickness. There are many types of yarns, each with its own advantages and disadvantages. As for which yarn to choose, it must be based on customer needs and clothing pricing requirements.
4. Flat knitting sheet
According to the parameters designed in the computer, the computerized flat knitting machine automatically knits the wool into pieces of the front and back body, sleeves, collars and other pieces. After the garment pieces are off the machine, they must be inspected piece by piece. The inspection contents include the specification, weight and appearance quality of the garment pieces. Check the density of the garment piece after the garment piece is fully retracted. Meet the requirements to enter the garment process.
5. Seam plate
The woven pieces are sewn to connect the collar, sleeves, front and back body of the shirt, as well as auxiliary materials such as buttons and pockets, so that a sweater is formed. The stitching of the sweater should have corresponding stretchability and strength with the body of the sweater, and the stitching must in principle be the same as the raw material, color and yarn density of the sweater.
6. Washing water
Sweater washing, as the last key step in sweater production, directly affects the texture of the final product. The auxiliaries, temperature, bath ratio, time and other parameters used in washing water must be properly selected to make the fabric feel softer and more comfortable, and visually more natural and cleaner. It belongs to the wet finishing process, which uses the flocking characteristics of animal fibers to make the scales expand and soften after the fibers are wetted by heat and humidity.
7. Car logo
According to the needs of customers, the main mark, side mark and wash water mark of the brand are marked on the ready-to-wear car, and hang tags.
8. Ironing
Put the sweater into the ironing board of the corresponding size, and iron it on the ironing bed, so that the sweater can be shaped, keep the style characteristics, the appearance is smooth and crisp, and the hand feel is comfortable.
9. Check and pack
Sweater repair is mainly to check whether there are uneven stretch of stitches, missing stitches, broken threads, uneven stitching (such as chicken hearts that are not sharp, left and right asymmetry) and other defects. During the inspection and repair process, a small number of defects that do not belong to the scope of return, such as oil stains that can be removed, residual grass clippings, and seams, can generally be repaired at any time. Finally, pack the sweater that has passed the check. This is the whole process of making a sweater.
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